The cylindrical printing machine works on the principle of pressing the cylinder on a flat printing plate. The pressure is low and is not applied to the entire printing form at the same time, but by turning the cylinder, it is gradually passed over it. The printing material is placed on a rotating cylinder, and the contact zone between the form and the substrate is a very narrow surface. This allows the application of much less force required for imprinting.
During the operation of these machines, the form moves translationally back and forth. This is exactly the working and return stroke of the machine, which enables synchronized movement of the cylinder. This method of work has many advantages, such as durability, clean appearance, the ability to add opaque colors, as well as special textures. To experience all the benefits of using Cylindrical screen-printing, you need to adopt a few of the following rules.
1. Learn as much as possible
If you are a beginner in this business and want to achieve great success, it is important that you learn as much as possible so that you can reach your full potential. Since this process has many advantages, you can make a high profit. First of all, it is important to know what counts as cylindrical machines. That way, you will make good decisions and invest your money properly.
Cylindrical machines are those machines that are made with one cylinder, and can be with one-turn rotation of the printing cylinder or two-turn. When it comes to their mechanism, there is a division into machines with the movement of the foundation on wheels on rails, the mechanism of the circular system and the mechanism with rollers.
2. Maintain cylindrical screen-printing properly
Maintenance of the offset machine primarily means proper handling, inspection and maintenance of parts, in order to maintain its correctness or return it from failure to operation. Failure of certain parts of the machine also causes interference with the functioning of other parts of the machine, which affects the quality of the product and can cause major downtime and even certain breaks on the machine.
Maintenance requires daily care and control of machine parts. Maintenance is already being considered at the time of purchasing the machine. It is also important to make the right choice of machine, procure spare parts, train staff, prepare the workspace and install the machine.
3. Make a good choice of machine
It is probably difficult for you to choose the right machine, because you do not have enough experience in it, especially if you skipped our first tip. We will help you with that. The most important thing is to decide on a model that will be compatible with the scope of your work. So focus on production requirements. Next, familiarize yourself with the printing materials.
When analyzing different models, check this to see the availability of spare parts online. It is also important to consider market prices, delivery times, availability and the like. Be especially careful with spare parts that will be damaged first due to constant operation.
4. Preparing the room for work
The space in which the machine is located must be intended only for that. The room must be spacious, bright with natural or unchanging white lighting, preferably air-conditioned and controlled humidity levels. The floor should be flat and easy to maintain. Electrical poles and all electrical installation must be properly installed in advance.
5. Investigate the characteristics of the machine in detail
In order to make the best decision when choosing a machine, to find the best value for your investment, single out its most important characteristics. Since the performance will vary greatly from one machine to another, you need to gather as much information about them as possible. The right model will increase your productivity and provide you with a quick return on investment. If you want to achieve this, choose the machine manufacturer carefully.
Investigate the level of precision of shortlisted models to check their quality. Don’t sacrifice quality for quantity. It would be good to buy a machine that will adapt to additional processes if changes in operation follow. This move will save you a lot of money, because you will not have to buy a new one later. It is desirable that it has additional engineering characteristics.
6. Find a good service
If you do not want to buy equipment but only use the services of a company that deals with this, learn how to find the best service. First, find a manufacturer that suits your needs. There are many manufacturers that provide different types of services. For example, some work with T-shirts, bags and many other products. Find out what materials and equipment they work with. Also inquire about the price and read as many reviews as possible.
7. Check the machine regularly
It is important to conduct regular quality control of the cylinder. Otherwise you will get inadequate surface treatment of the cylinder. Such printing is unacceptable and requires automatic processing of the cylinder. So you should not forget about this item in order to notice the surface roughness or some other defects in time.
8. Choose between semi-automatic or fully automatic printing
The first type of machine has a quick and easy tool change, precise mechanical registration and controls on the front panel. Regardless of the semi-automatic model, the machine can meet various printing requirements. When it comes to a fully auto machine, its main feature is high speed.
It is designed for the production of bottles in large quantities, the screen is sensitive to touch and you will have more control over the movement of the bottles. In addition, it contains advanced engines, speed variators, etc. You will make a decision very easily. All you need to do is think about the scope of work.
We are sure that you have noticed a product with a perfect label at least a few times. Although a team of experts is behind that flawless work, this machine takes the most credit. If you want your label to look elegant and professional, start researching because there are several ways to achieve this. With our tips you have the opportunity to raise your brand to a higher level and gain the sympathy of new consumers.